I am building this plane in my garage. Yes,
a woman can do it!
When my plane is finished it will look similar
to this one:
(but in purple and pink instead of all blue)
I am taking my time to read and re-read the
instructions. I check the diagrams and part numbers several times before
attaching anything. As suggested in the manual, I am not going to rush
through this project.
(All construction times are rounded-off to the
nearest half hour.)
The pieces are all labeled and attached to cardboard sheets using shrink wrap. |
Even the nuts and the bolts are all labeled and arranged on the cardboards! |
The parts are well laid out. It is very easy to find what I need while I'm working. |
Even the sails are bundled with the wings tied separately. |
I'm all set up and ready to begin! |
Day 1, hour 1.5 |
Day 2, hour 4.5 - rudder finished |
Day 2, hour 6 - Oops! I built it like a Sprint II. |
Day 3, hour 6.5 - disassembled LE of elevator |
Day 3, hour 7 - I fixed it! |
Day 4, hour 8 - horizontal stabilzer finished. |
Day 5, hour 12 |
Day 6, hour 12.5 - tail section finished. |
Since the garage is full, construction has moved inside. |
Day 7, hour 14 - root tube and wheels are finished |
Day 8, hour 18 - steerable nosewheel done. |
Day 9, hour 23 - all nuts finger tight just in case |
Day 10, hour 25 - trike is finished except for gas tank |
Day 11 - a friend helped me to carry the trike into the garage. I had to remove a couple of tubes in order to get it to fit vertically through the doorway. She took this picture of me while I replaced and tightened the bolts. |
Day 11 - everything is back together again!
|
Day 12, hour 27 - all wing struts finished. |
Day 13, hour 27.5 - leading & trailing edges attached to root tube. |
Day 13, hour 28 - fabric is on the wings. |
Day 13, hour 29 - fabric rivited, three ribs inserted on each wing, stenciled holes for compression struts. |
Day 14, hour 34.5- all ribs fully inserted, heat cut holes in wings, all struts attached finger tight. |
Day 14, hour 35 - upper wires attached to wings. (four places each wing) |
Day 15, hour 38 - wings finished except for the angled compression strut on each wing tip and securing the ribs, all wires are attached. |
Day 16, hour 40 - wires attached to front and back of trike, rudder cables attached, seat mount attached, finished throttle assembly. |
Day 17, hour 41 - Dad helped me to attach the engine - I couldn't lift it alone. |
Day 17, hour 41.5 - I couldn't get the fittings into the gas tank. Dad had to do it. He is strong! |
Day 17, hour 45 - the engine is in place. |
Day 17, hour 45 - a view from the other side. |
Day 17, hour 45.5 - with all the fittings in place, I can now mount the gas tank. |
Day 17, hour 45.5 - the engine is now completely installed, gas tank and all! |
Day 18, hour 47.5 - seat & kill switch installed |
Day 19, hour 49 - control stick assembly installed |
Day 19, hour 50.5 - controls now installed correctly |
Day 19, hour 50.5 - a view from the back |
Day 20, hour 53 - Dad is helping with the ailerons. |
Day 20, hour 54.5 - He rivets while I take the picture. |
Day 21, hour 57 - We're playing "tug-o-war". It is VERY difficult to get the fabric on the ailerons! |
Day 21, hour 58.5 - Fabric is finally on the ailerons! Now installing the end caps and the stops. |
Day 21, hour 59 - Replacing the remote choke. Dad has to install the manual choke. No directions were included! Luckily, he's a mechanic! |
Day 21, hour 59.5 - I'm ready to fly! Unfortunately, the plane is not ready yet. The only thing left is to secure the ribs with fasteners. It won't be long now!! |
Day 22, hour 60 - tip struts installed |
Day 22, hour 61 - ribs drilled and fasteners attached |
Day 22 - parts transported to the airport for final assembly using a neighbor's car carrier trailer |
Day 22 - tail section completely assembled ailerons are ready for the wings |
Day 22 - the trike sits next to my old plane. (I'm glad that I was finally able to sell that old T-Bird!) |
Day 22 - the wings traveled to the airport one at a time. |
Day 23, hour 65 - wings and tail section attached |
Day 24, hour 69 - assembly and adjustments complete |
Four things left to do: cut/install the center fabric, break-in the engine, have the dealer check and test fly the plane, get Ultralight Pilot Certified. |
She has her very own hangar!
|
I started to break-in the engine but could not finish because the RPM continued to jump from 4800 to off the scale with nothing in-between. |
Since the engine was not ready to be broken-in, I taxied slowly once down the runway and back. I made sure to keep the airspeed below 15 MPH! |
I made it back safely. What a blast!! |
Dad gets the fun job of mounting the strobe! |
Now it's complete, like the star on a Christmas tree! |
Tom tests the new Warp Drive prop. 6280 RPM!! |
Tom is preparing for her first flight. |
60 ft. take-off roll!!! |
And she's off!! |
Tom flies directly overhead. |
Coming in for a landing. Look Mom, NO HANDS!! |
A perfect landing!! |
Tom made it back safely. |
on June 26, 2002 and did my first solo on June 28, 2002. |
This is the T-shirt I wore when I did my solo. They cut the back out of it and then signed the front. |
Thank you to everyone who helped to make
Does anyone know where I can get another shirt like this one? Mine has a big hole in the back of it!! |
Thank you to:
John Lasko at Quicksilver
Tom Tschanz, my Quicksilver dealer and Flight
Instructor
Sandy Gordley, my Flight Instructor
John Smith, my Flight Instructor